Unveiling the Secrets: Different Types of Materials Used to Make 16x25x4 Air Filters

Are you curious about the different types of materials used to make 16x25x4 air filters? Look no further - this article will unveil the secrets!

Air filters are crucial in maintaining clean and healthy air in your home or workplace. That's why it's important to have a basic understanding of the materials that compose your air filter.

Whether you're a homeowner, HVAC technician, or just interested in the topic, this article will give you a better understanding of the different materials used to make 16x25x4 air filters and how they impact the quality of air in your space.

The Different Types of Materials Used to Make 16x25x4 Air Filters

When it comes to air filters, there are several different types of materials used to create the filter media. Each material has its own unique benefits and drawbacks, which we'll explore in this article.

1. Fiberglass

Fiberglass filters are the most commonly used type of air filter in residential HVAC systems. These filters are typically made from a flat sheet of spun fiberglass material, which is held in place by a cardboard frame. They are inexpensive and can be found at most hardware stores.

2. Pleated Polyester

Pleated polyester filters are a step up from fiberglass filters in terms of both efficiency and durability. The polyester material is pleated to increase the surface area of the filter media, allowing it to capture more particles. These filters are also washable and reusable, making them a more environmentally-friendly option.

3. HEPA Material

HEPA (High-Efficiency Particulate Air) filters are the most efficient type of air filter available. They are capable of capturing up to 99.97% of particles as small as 0.3 microns. HEPA filters are commonly used in hospitals, clean rooms, and other environments where air quality is crucial.

4. Electrostatically Charged Filters

Electrostatically charged filters use a static charge to attract and capture particles. These filters are typically made from a synthetic material and are more efficient than fiberglass filters. They are also capable of capturing smaller particles than fiberglass filters.

5. Activated Carbon Filters

Activated carbon filters are designed to remove odors and volatile organic compounds (VOCs) from the air. The carbon material is treated with oxygen to open up millions of tiny pores between the carbon atoms. These pores act like a sponge, absorbing and trapping odor-causing compounds and other pollutants.

Choosing the right type of air filter for your HVAC system depends on your specific needs and preferences. Consider factors like filter efficiency, longevity, cost, and environmental impact before making your purchase.

Conclusion: Choosing the Right Filter for You

Now that you know the different types of materials used to make 16x25x4 air filters, you can make an informed decision when it comes to choosing the right one for your HVAC system. Remember that each material has its own advantages and disadvantages, so consider your individual needs and preferences when making your choice.

Whether you prioritize cost-effectiveness, filtration efficiency, or environmental sustainability, there is a 16x25x4 air filter out there that will meet your needs. Consult with an HVAC professional or do your own research to find the one that is right for you.

By choosing the right air filter for your home, you can ensure that your indoor air quality is at its best, promoting a healthy and comfortable living environment for you and your family.

Frequently Asked Question

Changing your furnace filter is a must for improved air quality and lower energy bills. The general rule is to switch it out every 90 days, though your lifestyle and the type of filter you choose may require you to change it more often. Keep an eye out for signs that it's time for a new filter. If your furniture gets dusty quickly or your furnace runs longer than usual, the filter may be clogged and no longer effective.


Fortunately, changing the filter is a simple process. Loosen the screws on the filter cover if it's located behind a return-air vent, or pull it out from the side of the furnace if it's in a slot. Have a trash bag ready as the filter will be dirty and can be discarded with your regular trash. Then, insert the replacement filter into the empty slot and mark your calendar for the next switch.


Making sure you have a clean furnace filter is essential for optimal air quality and energy efficiency. Follow the guidelines and watch for signs that the filter needs to be replaced, and you'll be able to enjoy the benefits of a clean filter in no time.

Air filters come in all sorts of shapes and sizes, and they are referred to in different ways - Nominal Size and Actual Size. So what's the difference?


Actual Size is the exact dimensions of the air filter. So, if you measure your filter, it may measure 15-1/2' x 24-1/2' x 7/8' (15.5' x 24.5' x .875'). This size is important to know, but it's not usually labeled this way. Most filters (but not all) are a bit smaller than the size they are listed as - this is where Nominal Size comes in.


Nominal Size is the size that the air filter is labeled as. In our example, the 15-1/2' x 24-1/2' x 7/8' (15.5' x 24.5' x .875') would be labeled as a 16x25x1. This is the size you would order.


There is one exception - air cleaner filters. Occasionally, they can be larger than the nominal size. For example, the Honeywell FC100A1003 is labeled as a 16x25x4 air filter, but the actual size is 16' x 19-7/8' x 4-3/8' (16' x 19.875' x 4.375') - thicker than the 4 inch nominal listing. So be careful when ordering replacement filters for name brand air cleaners!

Are 4-inch air filters worth it? The answer is a resounding yes! A 4-inch thick air filter offers numerous benefits over a 1-inch filter, including improved airflow, greater longevity, and maximum filtration potential. Plus, at FilterBuy, the price difference between the two is minimal. Therefore, if it fits your furnace, a 4-inch air filter is definitely worth the investment.


But what if the air filter compartment in your furnace is only 3” thick? In that case, a 1-inch furnace filter is the better choice, followed by the 3-inch filter. If the only difference is thickness, then the 2-inch filter is the one to go with.


It's important to always use the thickest air filter you can, as it will offer the most efficiency. However, never try to force a filter into a space that it's not designed for, as this can cause damage to the system and lead to decreased efficiency. 


When dropping down by an inch, such as using a 4-inch filter instead of a 5-inch, the difference shouldn't be too significant. On the flip side, using a 1-inch filter in a compartment that can accommodate a deeper filter may cause a loose fit, allowing unfiltered air into the ductwork.

Let's start with the basics: a three to four-inch filter should be replaced every six to nine months. But if you've got a thicker, five to six-inch filter, you'll get up to twelve months out of it. Keeping your filters clean and up-to-date is essential for peak performance from your heating and cooling system, as well as for clean air you can breathe easy.


To make sure your filter is in tip-top shape, check it every month. If it's time for a replacement, you'll notice an off-white color with visible dust and particles collected.


Not sure what size filter you need? The best thing to do is consult your manufacturer. Using a filter that's too thick for your system can impede air flow, so be sure to get the right size. If you want to upgrade your filter, you can have a filter cabinet installed. This allows for a higher efficiency filter, while still giving you easy access to check or replace it.


No matter your needs, our HVAC professionals can help. They'll give you a recommendation on the best filter for your system and household, and even install the cabinet if you need it.

When it comes to air filters, it can be hard to decide which size to go for. With so many options available, one of the most frequent questions we get asked is ‘what size air filter do I need?’


Air filter sizes are determined by the thickness, length, width and height of the filter. Generally, most air filters are 1 or 2 inches thick. However, you may find some that are between 3 to 6 inches in thickness. Thicker filters are more efficient, and they also last longer as they have a larger surface area to trap and remove air pollutants.


A 1-inch air filter needs to be replaced monthly, while a 4-inch filter can go six months without needing a substitute. However, replacement schedules differ depending on the brand and type of air filter.


In some homes, you may find 2-inch filters, and if you need a 3-inch filter, you have a one-of-a-kind HVAC system. 4, 5 and 6-inch air filters are typically found in whole house filters installed into an air handler, which is near your HVAC system.


Thicker air filters, such as 4 to 5 inches, are better in terms of providing a tight fit that prevents dirty air from passing through. They are less restrictive, so more filtered air can pass through and this offers better filtration.


So, to sum it up, 1 and 2-inch air filters are used in standard HVAC systems, while 3 to 6-inch filters are installed in larger HVAC systems. Ultimately, the filter size you choose depends on the type and size of your HVAC system.